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intellimod? module dual-in-line intelligent power module 5 amperes/600 volts ps219b2-st, PS219B2-AST, ps219b2-cst powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com 1 12/11 rev. 0 description: dip-ipms are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. use of 6th generation cstbt igbts, dip packaging, and application specific hvics allow the designer to reduce inverter size and overall design time. features: compact packages single power supply integrated hvics direct connection to cpu over-temperature protection applications: small servo motors small motor control ordering information: ps219b2-st is a 600v, 5 ampere short pin dip intelligent power module. PS219B2-AST C long pin type ps219b2-cst C zigzag pin type dim. inches millimeters a 1.500.02 38.00.5 b 0.940.02 24.00.5 c 0.14 3.5 d 1.40 35.56 e 0.570.02 14.40.5 f 0.740.02 18.90.5 g 1.150.02 29.20.5 h 0.14 3.5 j 0.13 3.3 k 0.016 0.4 l 0.060.02 1.50.05 m 0.031 0.8 n 1.380.019 35.00.3 o 0.070.008 1.7780.2 p 0.02 0.5 q 0.47 12.0 r 0.011 0.28 dim. inches millimeters s 0.1046 2.656 t 0.024 0.6 u 0.10.008 2.540.2 v 1.330.02 33.70.5 w 0.1085 2.756 x 0.04 1.0 y 0.05 1.2 z 1.40 35.56 aa 0.220.02 5.50.5 ab 0.370.02 9.50.5 ac 0 ~ 5 0 ~ 5 ad 0.06 min. 1.5 min. ae 0.05 1.2 af 0.063 rad. 1.6 rad. ag 0.118 min. 3.0 min. ah 0.098 min. 2.5 min. outline drawing and circuit diagram d n o p a heatsink side b q r r t ag u p p p p aa ae af ad ac 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 25 24 23 22 21 20 19 18 x detail ?a? detail ?b? detail "a" z y y w detail "c" s ah 2 1- b 1- a terminal number heatsink side e g h m e f v c j l detail "b" k k k detail "c" 10 u n 11 v n 12 w n 13 v n1 14 f o 5 u p 6 v p 7 w p 8 v p1 9 v nc * 1-a nc(v nc ) 1-b nc(v p1 ) 2 v ufb 3 v vfb 4 v wfb 20 n u 21 w 22 v 23 u 24 p 15 c in 16 v nc * 17 nc 18 n w 19 n v terminal code *two v nc terminals (9 & 16) are connected inside dipipm, please connect either one to the 15v power supply gnd outside and leave the other one open. 25 nc ab ps219b2-st
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com 2 12/11 rev. 0 dim. inches millimeters a 1.500.02 38.00.5 b 0.940.02 24.00.5 c 0.14 3.5 d 1.40 35.56 e 0.570.02 14.40.5 f 0.063 rad. 1.6 rad. g 1.160.02 29.40.5 h 0.14 3.5 j 0.13 3.3 k 0.016 0.4 l 0.060.02 1.50.05 m 0.031 0.8 n 1.380.019 35.00.3 o 0.070.008 1.7780.2 p 0.02 0.5 q 0.47 12.0 dim. inches millimeters r 0.011 0.28 s 0.1046 2.656 t 0.024 0.6 u 0.10.008 2.540.2 v 0.098 min. 2.5 min. w 0.1085 2.756 x 0.04 1.0 y 0.05 1.2 z 1.40 35.56 aa 0.220.02 5.50.5 ab 0.550.02 14.00.5 ac 0 ~ 5 0 ~ 5 ad 0.06 min. 1.5 min. ae 0.05 1.2 af 0.118 min. 3.0 min. outline drawing and circuit diagram d n o p a heatsink side b q r r t u p aa ae f ad ac 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 25 24 23 22 21 20 19 18 x detail ?a? detail ?b? detail "a" z y y w detail "c" s v 2 1- b 1- a terminal number heatsink side e g h m e c j l detail "b" k k detail "c" 10 u n 11 v n 12 w n 13 v n1 14 f o 5 u p 6 v p 7 w p 8 v p1 9 v nc * 1-a nc(v nc ) 1-b nc(v p1 ) 2 v ufb 3 v vfb 4 v wfb 20 n u 21 w 22 v 23 u 24 p 15 c in 16 v nc * 17 nc 18 n w 19 n v terminal code *two v nc terminals (9 & 16) are connected inside dipipm, please connect either one to the 15v power supply gnd outside and leave the other one open. 25 nc p p p af ab PS219B2-AST
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 3 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com dim. inches millimeters a 1.500.02 38.00.5 b 0.940.02 24.00.5 c 0.14 3.5 d 1.40 35.56 e 0.570.02 14.40.5 f 0.740.02 18.90.5 g 1.150.02 29.20.5 h 0.14 3.5 j 0.13 3.3 k 0.016 0.4 l 0.060.02 1.50.05 m 0.031 0.8 n 1.380.019 35.00.3 o 0.070.008 1.7780.2 p 0.02 0.5 q 0.47 12.0 dim. inches millimeters r 0.011 0.28 s 0.1046 2.656 t 0.024 0.6 u 0.10.008 2.540.2 v 1.330.02 33.70.5 w 0.1085 2.756 x 0.04 1.0 y 0.05 1.2 z 1.40 35.56 aa 0.220.02 5.50.5 ab 0.370.02 9.50.5 ac 0 ~ 5 0 ~ 5 ad 0.06 min. 1.5 min. ae 0.05 1.2 af 0.063 rad. 1.6 rad. ag 0.118 min. 3.0 min. outline drawing and circuit diagram d n o p a b q r r t u ae af ad ac ac 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 25 24 23 22 21 20 19 18 x detail ?a? detail ?b? detail "a" z y y w detail "c" s 2 1- b 1- a terminal number heatsink side e g v h m e f c j l detail "b" k k k detail "c" 10 u n 11 v n 12 w n 13 v n1 14 f o 5 u p 6 v p 7 w p 8 v p1 9 v nc * 1-a nc(v nc ) 1-b nc(v p1 ) 2 v ufb 3 v vfb 4 v wfb 20 n u 21 w 22 v 23 u 24 p 15 c in 16 v nc * 17 nc 18 n w 19 n v terminal code *two v nc terminals (9 & 16) are connected inside dipipm, please connect either one to the 15v power supply gnd outside and leave the other one open. 25 nc heatsink side p p p aa ab ag ps219b2-cst
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 4 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com absolute maximum ratings, t j = 25c unless otherwise specifed ps219b2-st, PS219B2-AST, characteristics symbol ps219b2-cst units inverter part supply voltage (applied between p-nu, nv, nw) v cc 450 volts supply voltage, surge (applied between p-nu, nv, nw) v cc(surge) 500 volts collector-emitter voltage v ces 600 volts each igbt collector current (t c = 25c) i c 5 amperes each peak collector current (t c = 25c, less than 1ms) i cp 10 amperes collector dissipation (t c = 25c, per 1 chip) p c 21.3 watts power device junction temperature *1 t j -20 ~ +150 c control (protection) part control supply voltage (applied between v p1 -v nc , v n1 -v nc ) v d 20 volts control supply voltage (applied between v ufb -u, v vfb -v, v wfb -w) v db 20 volts input voltage (applied between u p , v p , w p -v nc , u n , v n , w n -v nc ) v in -0.5 ~ v d +0.5 volts fault output supply voltage (applied between f o -v nc ) v fo -0.5 ~ v d +0.5 volts fault output current (sink current at f o terminal) i fo 1 ma current sensing input voltage (applied between c in -v nc ) v sc -0.5 ~ v d +0.5 volts total system self-protection supply voltage limit, short circuit protection capability v cc(prot.) 400 volts (v d = 13.5 ~ 16.5v, inverter part, t j = 125c, non-repetitive less than 2s) module case operating temperature *2 t c -20 ~ +100 c storage temperature t stg -40 ~ +125 c isolation voltage, 60hz, sinusoidal 1 minute, all connected pins to heatsink plate v iso 1500 v rms thermal resistance junction to case *3 r th(j-c)q inverter igbt part (per 1/6 module) 4.7 c/watt r th(j-c)d inverter fwdi part (per 1/6 module) 5.4 c/watt *1 the maximum junction temperature rating of the power chips integrated within the dipipm is 150c (@t c 100c). however, to ensure safe operation of the dipipm, the average junction temperature should be limited to t j(avg) 25c (@t c 100c). *2 tc measurement point *3 good thermal grease with long-term quality should be applied evenly with +100m ~ +200m on the contacting surface of the dipipm and heatsink. the contacting thermal resistance between dipipm case and heatsink (r th(c-f) ) is determined by the thickness and the thermal conductivity of the applied grease. for reference, r th(c-f) (per 1/6 module) is about 0.3c/w when the grease thickness is 20m and the thermal conductivity is 1.0w/mk. fwdi chip position power terminals control terminals igbt chip position heatsink side t c point 1 1.6mm 3.0mm dipipm
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 5 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units inverter part collector-emitter saturation voltage v ce(sat) v d = v db = 15v, i c = 5a, v in = 5v, t j = 25c 1.50 2.00 volts v d = v db = 15v, i c = 5a, v in = 5v, t j = 125c 1.60 2.10 volts diode forward voltage v ec -i c = 5a, v in = 0v 1.70 2.20 volts switching times t on 0.75 1.35 1.95 s t rr v cc = 300v, v d = v db = 15v, 0.30 s t c(on) i c = 5a, t j = 125c, 0.35 0.55 s t off v in = 0 ? 5v, inductive load 1.40 2.00 s t c(off) 0.30 0.60 s collector-emitter cutoff current i ces v ce = v ces , t j = 25c 1.0 ma v ce = v ces , t j = 125c 10 ma control (protection) part circuit current i d v in = 0v, v d = 15v total of v p1 -v nc , v n1 -v nc 2.80 ma v in = 5v, v d = 15v total of v p1 -v nc , v n1 -v nc 2.80 ma i db v in = 0v, v d = v db = 15v each part of v ufb -u, v vfb -v, v wfb -w 0.10 ma v in = 5v, v d = v db = 15v each part of v ufb -u, v vfb -v, v wfb -w 0.10 ma fault output voltage v foh v sc = 0v, f o terminal pull-up to 5v by 10k? 4.9 volts v fol v sc = 1v, i fo = 1ma 0.95 volts input current i in v in = 5v 0.70 1.00 1.50 ma short circuit trip level v sc(ref) v d = 15v *4 0.43 0.48 0.53 volts over-temperature protection ot t trip level 100 120 140 c (v d = 15v, at temperatue of lvic) *6 ot rh trip/reset hysteresis 10 c control supply uv dbt trip level, t j 125c 7.0 10.0 12.0 volts under-voltage protection uv dbr reset level, t j 125c 7.0 10.0 12.0 volts uv dt trip level, t j 125c 10.3 12.5 volts uv dr reset level, t j 125c 10.8 13.0 volts fault output pulse width *5 t fo 20 s on threshold voltage v th(on) applied between 2.1 2.6 volts off threshold voltage v th(off) u p , v p , w p -v nc, 0.8 1.3 volts on/off threshold hysteresis voltage v th(hys) u n , v n , w n -v nc 0.35 0.65 volts bootstrap diode forward voltage *7 v f i f = 10ma, 1.1 1.7 2.3 volts including voltage drop by limiting resistor built-in limiting resistance r for bootstrap circuit 80 100 120 ? *4 short circuit protection is functioning only for n-side igbts. please select the value of the external shunt resistor such that the s c trip level is less than 1.7 times the current rating. *5 fault signal, f o , outputs when s c or u v protection works. f o pulse width is different for each protection mode. at s c failure, f o pulse width is a fixed width (=min. 20s), however, at u v failure, f o outputs continuously until recovering from u v state. minimum f o pulse width is 20s. *6 when the lvic temperature exceeds ot trip temperature level (ot t ), ot protection works and f o outputs. in that case if the heatsink dropped off or is loosely fitted, do not use the dipipm. there is a possiblity that the junction temperature of the power chips has exceeded maximum t j (150c).
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 6 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com forward voltage, v f , (volts) forward current, i f , (ma) forward voltage-forward current curve for bootstrap diode forward voltage-forward current curve for bootstrap diode (magnified view) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 40 0 80 160 140 120 100 60 20 forward voltage, v f , (volts) forward current, i f , (ma) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 5 0 15 10 30 25 20 mechanical characteristics and ratings characteristic symbol condition min. typ. max. units mountin torue m mountin screws 5.2 .1 .9 in-lb terminal pullin strenth control terminal eiht .9 1 s power terminal eiht 9. terminal bendin strenth control terminal eiht 2.5 2 times power terminal eiht .9 9 deree bend module eiht typical .5 rams eatsin latness 9 -5 1 m bootstrap diode t a = 25c characteristics plain washers is 9-9 are recommended. 9 latness measurement position. heatsink measurement position 4.6mm 17.5mm heatsink ? + ? +
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 7 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com recommended conditions for use characteristic symbol condition min. typ. max. units supply voltage v cc applied between p-n terminals 0 300 400 volts control supply voltage v d applied between v p1 -v nc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -u, 13.0 15.0 18.5 volts v vfb -v, v wfb -w control supply variation ?v d , ?v db -1 1 v/s arm shoot-through blocking time t dead for each input signal, t c 100c 1.0 s allowable minimum input p win(on) 0.7 s pulse width * 11 p win(off) 0.7 s v nc voltage variation v nc between v nc -nu, nv, nw (including surge) -5.0 5.0 volts junction temperature t j -20 125 c *11 dipipm may not respond if the input signal pulse is less than p win(on) , p win(off) .
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 8 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com application circuit bootstrap negative electrodes should be connected to u, v, w terminals directly and separated from the main output wires. long wiring here might cause short circuit failure. long wiring here might cause sc level fluctuation and malfunction. long gnd wiring here might generate noise to input signal and cause igbt to malfunction. c 2 c 3 + 5v mcu 15v d 1 c 1 + + + + v ufb (2) p(24) u(23) v(22) w(21) nu(20) nv(19) nw(18) igbt1 di1 igbt2 di2 igbt3 di3 igbt4 di4 igbt6 di6 igbt5 di5 u p (5) v wfb (4) hvic m lvic v vfb (3) v p1 (8) v nc (9) u n (10) v n (11) w n (12) v n1 (13) v p (6) w p (7) v nc (16) c 1n (15) c 4 a b c d c 2 c 1 r 1 n 1 control gnd wiring power gnd wiring shunt resistor c 2 d 1 v d f o (14) notes: 1) it is recommended to connect control gnd wiring and power gnd wiring only at point n 1 (near terminal of shunt resistor) to prevent a malfunction by power gnd fluctuations. 2) it is recommended to insert a zener diode d1 (24v/1w) between each pair of control supply terminals to prevent surge destruction. 3) to prevent surge destruction, the wiring between the dc bus smoothing capacitor and the p, n 1 terminals should be as short as possible. generally a 0.1-0.22f snubber capacitor c3 between the p-n 1 terminals is recommended. 4) time constant of r 1 , c 4 for sc protection circuit should be selected so that protection works within 2s. (recommended value: 2s) sc interrupting time might vary with the wiring pattern. tight tolerance, temp-compensated type, is recommended for r 1 , c 4 . 5) to prevent malfunction, the wiring of a, b, c should be as short as possible. 6) the point d at which the wiring to c in filter is divided should be near the terminal of shunt resistor. nu, nv, nw terminals should be connected at near nu, nv, nw terminals. 7) all capacitors should be mounted as close to the terminals as possible. (c1: good temperature, frequency characteristic electrolytic type and c2: 0.22-2f, good temperature, frequency and dc bias characteristic ceramic types recommended.) 8) input drive is active-high type. there is a 3.3k (min.) pull-down resistor in the input circuit of ic. to prevent malfunction, the wiring of each input should be as short as possible. when using rc coupling circuit, make sure the input signal level meets the turn-on and turn-off threshold voltage. 9) f o output is open drain type. it should be pulled up to mcu or control power supple (e.g. 5v) by resistor makes i fo up to 1ma. 10) direct coupling to the mcu without any opto-coupler or transformer isolation is possible because the hvic is inside the module. 11) two v nc terminals (9 & 16 pin) are connected inside the dipipm. be sure to connect either one to the 15v power supply gnd outside and leave the other one open. 12) ic malfunction can occur and cause the dipipm to operate erroneously when high frequency noise is superimposed on the control supply line. to avoid such problem, the line ripple voltage should meet dv/dt 1v/ s and v ripple 2vp-p.
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 9 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com protection function timing diagrams a1 a4 a5 a2 sc a7 a3 set reset rc circuit time contains delay sc reference voltage a6 a8 n-side control input protection circuit state internal igbt gate output current i c sense voltage of the shunt resistor fault output f o short-circuit protection (n-side only with the external shunt resistor and rc filter) b1 b4 b5 b2 uv dt b7 b3 set reset reset uv dr b6 n-side control input protection circuit state control supply voltage v d output current i c fault output f o under-voltage protection (n-side, uv d ) a1: normal operation ? igbt turn on and conducting current. a2: short-circuit current detected (sc trigger). a3: all n-side igbt gate hard interrupted. a4: all n-side igbts turn off. a5: f o output with a fixed pulse width of t fo(min) = 20s. a6: input ?l? ? igbt off. a7: input ?h? ? igbt off in spite of ?h? input. a8: normal operation ? igbt on and conducting current. b1: control supply voltage rise ? after the voltage level reaches uv dr , the drive circuit begins to work at the rising edge of the next input signal. b2 : normal operation ? igbt turn on and conducting current. b3: under-voltage trip (uv dt ). b4: all n-side igbts turn off regardless of the control input level. b5: f o output during under-voltage period, however, the minimum pulse width is 20s. b6: under-voltage reset (uv dr ). b7: normal operation ? igbt turn on and conducting current.
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 10 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com protection function timing diagrams c1 c4 c5 c2 uv dt c6 c3 set reset reset high level (no fault output) uv dbr p-side control input protection circuit state control supply voltage v db output current i c fault output f o under-voltage protection (p-side, uv db ) c1: control supply voltage rises ? after the voltage level reaches uv dbr , the drive circuit begins to work at the rising edge of the next input signal. c2: normal operation ? igbt turn on and conducting current. c3: under-voltage trip (uv dbt ). c4: igbt stays off regardless of the control input level, but there is no f o signal output. c5: under-voltage reset (uv dr ). c6: normal operation ? igbt turn on and conducting current. d3 d4 d1 d6 d5 d2 ot t ot rh set reset high level (no fault output) n-side control input protection circuit state lvic temperature output current i c fault output f o over-temperature protection (n-side, ot) d1: normal operation ? igbt turn on and conducting current. d2: lvic temperature exceeds over-temperature tril level (ot t ). d3: all n-side igbts turn off iin spite of control input condition. d4: f o outputs during over-temperature period, however, the minimum pulse width is 20 s. d5: lvic temperature is lower than over-temperature reset level. d6: circuits start to operate normally when next input is applied.
ps219b2-st, PS219B2-AST, ps219b2-cst intellimod? module dual-in-line intelligent power module 5 amperes/600 volts 11 12/11 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com pattern wiring around shunt resistor external s c protection circuit using three shunt resistors typical interface circuit u p , v p , w p , u n , v n , w n mcu 5v line 10k ? 3.3k? (min) f o v nc (logic) dipipm note: rc coupling at each input (parts shown dotted) may change depending on the pwm control scheme used in the application and the wiring impedance of the printed circuit board. the dipipm input signal section integrates a 3.3k ? (min) pull-down resistor. therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. v nc nv nu n1 nw dipipm wiring inductance should be less than 10nh. (equivalent to the inductance of a copper pattern with length = 17mm and width = 3mm.) nu, nv, nw should be connected near terminals. r shunt gnd wiring from v nc should be as close to the shunt resistors as possible. drive circuit dipipm drive circuit protection circuit nu n1 shunt resistors comparators (open collector output type) or output nv nw w v u p p-side igbts n-side igbts v nc r f c f v ref ? + 5v c in a c d b r f c f v ref ? + r f c f v ref ? + notes: 1) it is necessary to set the time constraint r f , c f of external comparator input so that the igbt stops within 2 s when short circuit occurs. sc interrupting time can vary with the wiring pattern, comparator speed and so on. 2) the threshold voltage v ref should be set up as the same rating as the short circuit trip level (v sc(ref) , typically 0.48v). 3) select the external shunt resistance so that the sc trip-level is less than specified value ( 1.7 times current rating). 4) wiring a, b, and c should be as short as possible to avoid a malfunction. 5) where the wiring to the comparator is divided, point d, should be near the shunt resistor terminal. 6) or output high level should be over 0.53v (= maximum v sc(ref) ).

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